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outer door rubber seal


dazzer

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OK what is the secret technique used for fitting new outer door seal rubbers into the steel channel?

I've tried, sliding, pushing, levering with screwdrivers, bike tyre lever, feeler gauges... I'm now contemplating divine intervention as the only way forward.

Any advice gratefully received.

Dazzer

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light smear of the old "KY" then starting at a corner take a couple of inches, tuck one side into the channel then use large flat blade screwdriver to tease other side into channel, repeat moving along a few inches at a time.

Will take you prob 15-20 mins per door, with rest between moving onto next one to allow your hand cramps and patience recover!

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Surely the ideal lubricant for this would be copious amounts of waxoyl or similar. You would then be fairly confident that the the internal parts of metal that the seal is inserted in are protected.
Washing up liquid has too much salt in it for me to use anywhere that it can linger and fester.

Colin.

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washing up liquid as Colin said is salt laden and a definite no no.  Waxoyl would do the job but as it contains a petroleum based solvent (?) I would worry about it having a detrimental effect on the rubber over time.  

KY is neutral for obvious reasons  . . . . . . . .    :P

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I use hand barrier cream for fitting any rubber component (!!!) like this - rubber trims, window rubbers, tyres etc.

Like 'GT6' I tuck in the start the of rubber, then tuck in every couple of feet for the 'run' that you are doing (top/bottom/side etc.), then go back and finish off with a wide bladed implement otherwise there is a risk that you will put a slight stretch on the rubber so that when you get to the end you have a loop to try to squeeze in.  I have also taped the trim into place around the door aperture to make it more manageable.  I try to find something that is plastic if I can to push the rubber into the channel and always round off the corners to stop the risk of it digging into the rubber and damaging it.

Apart from that it is patience - and warning the missus not to come out and moan about something.......

Ted

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When I had to do one of mine (many moons ago); I 'borrowed' a dollop of tyre fitting soap from a well known tyre fitting company..... and it just slipped straight in (please resist !) with a little help from one of those plastic blades that came with some body filler.

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timbancroft61 wrote:
The original door seals are unotainable, the replacement types are ok but not brill.


The one I sell is identical to one of the two original styles. This is the type with a lip, rather than a bubble profile. This is the type originally fitted to Karen's old (late) Mk1 and my old Mk2 (PMW400H). I have seen the bubble type fitted to cars earlier and later than ours, so presumably there were two seal suppliers throughout production.

I don't know if what I have is the same as what's available elsewhere. It was sourced directly from an extrusion manufacturer, and was not listed as suitable for a 2000........

Cheers,
Bill.

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