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Removing Water Pump


Mj17

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"...prise off..." humm, it was standing up quite well to hammering a chisel in to the joint!

There are signs of some gunk or other so think it may have been given some hard-core leak protection the last time it was re-built (which is meant to have been 3,000 miles ago).

It looks like I'm in to a full rebuild though - somehow the RHS timing chain has been rubbing against the metal strips on the inside of the rocker cover.  Metal fragments weren't really what I wanted to find mixed in the timing chain...

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yeah that will be your problem - the bit inside the block will have corroded to the block - goes in about 1cm if I recall (see black arrow on diagram)- I always clean up with emery and copperslip before refitting to prevent future problems.  

The way to free them off is to squirt plenty of release oil under the lip and try and rotate it in position to break the corrosion - hindered by your broken off bolt!  Then with a couple of small pry bars on opposite sides you can wiggle it up.  The trouble is that the corrosion has made it a tight fit in the hole (bit like a UJ cap) - if you don't lever it out straight it will jam in the hole!

If the worst comes to it and you bugger the cover, they're not as dear as you think - but bear in mind it will have to match your pump - ie 6 or 12 vane.

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