Davemate Posted March 19, 2011 Posted March 19, 2011 j type overdrivei have droped the sump,removed the filter and removed the pressure relief thingthe bits ringed in red have not come out how do i get them out they needs to come out so i can change the o rings on it
Davemate Posted March 19, 2011 Author Posted March 19, 2011 got the bit on the left out :)just the top hat bit now i have tried to put a bent hook up the middle, but its just not puuling down :-/
Deleted User Posted March 19, 2011 Posted March 19, 2011 I have a J type overdrive service manual. Will scan it for you if you like? It should email.Rob
Steve AKA vitessesteve Posted March 19, 2011 Posted March 19, 2011 I have a copy of a Volvo J type overdrive manual: http://www.box.net/shared/1xmi69ggh1 which you can read on-line or download.Also you might find this useful: http://www.buckeyetriumphs.org/technical/technical.htm
GT6 M Posted March 19, 2011 Posted March 19, 2011 http://www.buckeyetriumphs.org/technical/jod/JOD1/JOD1.htmgood luck, easy really, rgds Marcus
Davemate Posted March 19, 2011 Author Posted March 19, 2011 796 wrote:http://www.buckeyetriumphs.org/technical/jod/JOD1/JOD1.htmgood luck, easy really, rgds Marcus i cant see any thing about how to remove things(this is the info i have been looking at)it just says "remove valve" it does not say how ,unless i missed it as i need the car for work tomorrow i have had to reasemble the overdrive without changing the o rings on the bit i could not get out, all the other o rings have been changed so when the car is off the axel stands in the morning i will find out if it works or not the filter was quite clogged and the bit of the preasure valve i did get out was fairly dirty so fingers crossed
GT6 M Posted March 19, 2011 Posted March 19, 2011 try a valve sucky sucky lapping tool, the suction cup bit will maybe pull it doon,its only the resistance o the O rings that is holding it in place
Davemate Posted March 19, 2011 Author Posted March 19, 2011 I did try a Bent hook pushed up the centre and I managed to get the hook locked,and I did pull it quite hard !If it does not work tomorrow I will think about pulling the box out and do the job on a bench instead of crawling under the carIf that is the case it will have to wait a couple of weeks
piman Posted March 20, 2011 Posted March 20, 2011 Hello Dave, hopefully it will work without removing it, as it is tight the 'O' rings are probably OK? As you have managed to get a good grip with the bent wire, I can't think of anything else that will grip better. Alec
Davemate Posted March 20, 2011 Author Posted March 20, 2011 I did give it a damm good pull,I am just about to re check the oil level and get it the car off the stands
Davemate Posted March 20, 2011 Author Posted March 20, 2011 did not work :(, its tying to engage but it only stayes engaged for about 1 second,and thats when when i flick the switch to outso its made no diference flick on ---nothing flick off ---engages for about 1 secondafter a couple of miles --- flick on nothing---flick off nothing looks i might need to have a proper look ---or send it somewhere for someone eles(who knows what to do) to have a look at??????? !!!!!!!!!!!!!!!other jobs done yesterday on the herald,spit anti roll bar fitted ---seems to handle a bit better (swing spring fitted months ago)exhaust no blowing :)
Pete Lewis Posted March 20, 2011 Posted March 20, 2011 that sounds more electrical than hydaulic , have you tested the basic circuitryadd a bulb in the sol feed to show its actually powered up when you think it is just a thought pete
Davemate Posted March 20, 2011 Author Posted March 20, 2011 I made the loom myself, so I know it's an ignition feed, going to the inhibitor thenonto the switch then to the solenoid.When the engine is off with third or forth selected when the switch is flicked you can hear the solenoid clickingwhether it is working properly or not I have no ideaOne would presume not ! at about �80 it's an expensive "let's see" if there turns out to be nothing wrong with itOr is there something else I can try firstI will chuck a bulb in the loop just to check though
Simoneg Posted March 20, 2011 Posted March 20, 2011 Are you sure the switch is OK? I once had a gearstick mounted OD switch that appeared to click on, but actually made contact briefly only when switched off again. Something to do with the internal toggle sticking. Try by-passing the switch with a temporary alternative. If it is faulty then a squirt electrical switch cleaner may help (Electrolube or similar). Simon
Davemate Posted March 20, 2011 Author Posted March 20, 2011 I have given up using the gearknob switch as the wiring is a pain,even with one of bill'sgearstick looms as soon as I pushed the cap home the wires are rubbing on the centre holeon the gear stick and caused a short,so I am useing a dash mounted switch at the moment.I think I'll be giving overdrive spares at Coventry a ring tomorrowas he is a very helpful chap !
JohnD Posted March 21, 2011 Posted March 21, 2011 Keep the O/d control near you fingertips, by putting a switch and indicator light on the steering wheel.Connect it with a length of 'curly-whirly' cable to avoid tangling.Works for me!See pic, left hand spoke of steering wheel. Ignore the timer on the right hand spoke!John
piman Posted March 21, 2011 Posted March 21, 2011 Hello Dave, is it possible with a 'J' type to physically see if the solenoid is moving the actuator. I'm used to 'A' types and this is easily checked? If you can determin that it is physically moving then you need a gauge to check oil pressure?Alec
Davemate Posted March 21, 2011 Author Posted March 21, 2011 piman wrote:Hello Dave, is it possible with a 'J' type to physically see if the solenoid is moving the actuator. I'm used to 'A' types and this is easily checked? If you can determin that it is physically moving then you need a gauge to check oil pressure?AlecWhist the solenoid was out I did replace the o rings and when connected to the battery the inner rod was moving.I need to check with a meter to see if it is pulling two ampsif not I believe it means it's knackered.I am not good with electrickery but one of the things I have read isthe solenoid needs a 12v feed but it must also draw 2amps,not sure what that meansbut I will check with a multi meter set to amps !
Davemate Posted March 21, 2011 Author Posted March 21, 2011 john I may well do something like a dash mounted switch for the occasional road use,then a plug inextension to the steering wheel for track days and things I was thinking of a two pin socket on the dash,with a bridging peice which couldbe removed and a curly wire plugged in with a switch on the wheel With the socket bridged the switch would work normally Then plug the extension in, set the dash switch on then use the wheel switch to engage the overdriveHope I am makeing sence !But first I need the damn thing to work !Ps Any chance you can pm me a pic of your full dash
Clive Posted March 21, 2011 Posted March 21, 2011 How about the std vitesse/early spit column OD switch? that works well, simple and looks correct.
Davemate Posted March 21, 2011 Author Posted March 21, 2011 cliftyhanger wrote:How about the std vitesse/early spit column OD switch? that works well, simple and looks correct.Tiz another possibility
piman Posted March 21, 2011 Posted March 21, 2011 Hello Dave, I really meant does the solenoid actually move the arm that operates the hydraulic circuit, i.e the solenoid is doing something inside the overdrive. I don't know what current a 'J' type draws only that it doesn't need a relay as an 'A' type. What happens is that when initially energised the current is high and as long as the armature pulls fully home then it drops quickly to a running current. So with an ammeter you should see the surge then the reading should drop down to the say 2 amp you quote? If it doesn't it means the solenoid is not fully in so the mechanism inside the overdrive needs looking at/ adjusting?Alec
Davemate Posted March 21, 2011 Author Posted March 21, 2011 The solenoid seems to be two tubes the outer has some holes in itthe inner tube also has holes in it The inner tube was moving,but wether it was enough I don't know
JohnD Posted March 21, 2011 Posted March 21, 2011 Here's what Sb's dash looked like early on:Toggle switch on wheel was an early experiment. It was a bit flimsy, and the push-on, push-off switch is better, IMHO. Needs an indicator lamp next to it, unless you can find a self-illuminated one.Panel with the FIA cut-out includes ignition, fuel pumps and starter button.Panel below was lights etc.Panel to right was wipers, screen wash and brake cooling (water spray, never implemented).Pod on top was rev limiterLarge orange side indicator was oil pressure warning repeaterGrey bracket on dash top was camera mount, also an early experiment, unacceptable to MSA scrutineers.The boxing-in on the far side of the passenger footwell was to cover the water pipes to the rear radiator.John
StagNL Posted March 21, 2011 Posted March 21, 2011 Two things I've experinced:Gear lever switches can be faulty after short usage,All the stuff you've taken off such as filters and pressure valves must be very clean. Any small bit of foreign matter can cause unit to not engage.Julian
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